HomeProductsElectric Tugger Winch for Wind Turbine Blade Testing
Electric Tugger Winch for Wind Turbine Blade Testing
Electric Tugger Winch for Wind Turbine Blade Testing

Electric Tugger Winch for Wind Turbine Blade Testing

Designed specifically for wind turbine blade fatigue, pull-to-break, and structural integrity testing, our high efficiency electric winch delivers precise, repeatable pulling force in professional testing environments. Powered by a 7.5 kW variable frequency (VFD) motor with direct-drive worm gear reduction (561:1 ratio), this heavy duty electric cable winch provides ultra-precise speed control, integrated load cell monitoring, and synchronized multi-unit operation – making it the ideal electric tugger winch for wind blade certification and R&D labs worldwide.

With load capacities from 500kg to 30,000kg (30 tons) and 220–380V 3-phase power compatibility, this 3 phase electric winch combines industrial-grade reliability with advanced control features that meet the demanding requirements of wind energy testing standards.

Electric Tugger Winch for Wind Turbine Blade Testing - 1
A two-dimensional drawing clearly presents the equipment’s layout and core structure.

Key Features & Benefits

  • Variable Frequency Remote Control
    Full electric winch with remote control (wired pendant + optional wireless) for safe, precise operation from a distance. Includes manual hand-crank backup for emergency situations.
  • Integrated Load Cell & Real-Time Monitoring
    Built-in high-precision force measurement with digital display and data output – essential for accurate fatigue and ultimate load testing.
  • Ultra-Low Noise & High Efficiency
    Advanced VFD motor and sealed worm gear design deliver near-silent operation and significantly reduced energy consumption compared to traditional systems.
  • Slow Speed Precision Control
    Electric slow speed winch capability with finely adjustable pulling speeds (down to 0.1 m/min) for controlled, repeatable test sequences.
  • Multi-Unit Synchronization
    Supports coordinated operation of multiple winches for complex blade loading scenarios (e.g., flapwise/edgewise combined loading).
  • Robust Construction
    Heavy duty electric winch built with 22 mm × 65 m high-strength steel cable, corrosion-resistant drum, and fully enclosed mechanics for long-term reliability in laboratory and outdoor test environments.

Ideal Applications

  • Wind turbine blade fatigue and ultimate load (breakage) testing
  • Structural certification according to IEC 61400 standards
  • R&D and third-party blade testing facilities
  • Wind energy component validation and quality assurance
  • Custom heavy recovery electric winch setups for specialized pull testing

Fully Customizable for Your Testing Requirements

As a leading electric tugger winch manufacturer, we offer complete customization to match your exact test protocol:

  • Load capacity and pulling force calibration
  • Cable length, diameter, and material
  • Control interface (VFD remote, PLC integration, data logging)
  • Synchronization protocols for multi-winch systems
  • Mounting options (floor, overhead, or mobile frame)
  • Enhanced environmental protection (IP65+, temperature range adjustments)
ModelMotor powerRope payout speedMotor reducer Rated output TorqueReduction gear ratioReducer output speedLifting weightSelf-weightWire rope diameterDrum rope capacity
200KN7.5KW1.5m/min(速度可调)2429N.m561:12.6rp/min200KN2300kg24mm65m
300KN7.5KW1m/min(速度可调)45670N.m1046:11.4rp/min300KN3100kg28mm36m
ModelA(Length)B(Width)C(Height)
200KN1600mm1900mm816mm
300KN1650mm2100mm900mm
The parameters allow for a quick understanding of the equipment’s performance range and configuration features.

Our engineering team works directly with blade testing laboratories and wind turbine OEMs to deliver turnkey solutions that meet specific certification and performance needs.

Why Choose Our Testing Winches?

  • Proven performance in major wind blade test centers globally
  • High efficiency electric winch design reduces power costs and heat generation during long-duration tests
  • Comprehensive technical support from initial consultation to on-site commissioning
  • Fast response times and competitive pricing for custom configurations

Ready to equip your blade test rig?
Contact our wind energy specialists today for detailed technical specifications, synchronization schematics, and a customized quotation. We typically respond within 24 hours with tailored recommendations based on your blade length, test standards, and facility requirements.

get a quote

Related products

Free to contact us