This high-speed electric winch is an industrial-grade winching system specially designed for high-speed lifting and long-travel operations. It combines operational efficiency with safety and stability, making it suitable for a wide range of industrial applications.
The winch can be directly used in pickling workshops for vertical lifting and horizontal pulling of various workpieces, and is designed to reliably operate in harsh workshop environments.
2D diagrams clearly illustrate the equipment’s layout and core structure.
1. High-Speed Operation – Doubled Efficiency
Driven by a frequency inverter and variable-frequency braking motor, the winch achieves a winding speed of up to 120 m/min, meeting the demands of high-cycle, high-efficiency operations.
2. Stable Transmission – Reliable and Durable
Equipped with a K-series hardened gear reducer motor, offering strong load capacity, high transmission efficiency, and smooth operation, suitable for long-term continuous work.
3. Precise Limit Control – Safe and Controllable
Configured with a mechanical travel limit switch with adjustable upper and lower limits, effectively preventing misoperation and over-travel risks.
4. Extra-Long Travel – Adaptable to Multiple Scenarios
The extended drum structure provides a maximum rope capacity of up to 500 meters, easily handling long-distance winding and unwinding tasks.
| Parameter | Specification |
| Load Capacity | 100kg-8000kg (customizable) |
| Rated Voltage | 220–380V AC, single-phase or three-phase |
| Inverter-driven variable frequency braking motor | Winding and unwinding speed up to 120 m per minute |
| Mechanical travel limit switch | Upper and lower limits can be set |
| 120 m/min high-speed operation | 500 m extra-large rope capacity |
| Stable transmission | K series hardened gear reducer motor |
| Noise Level | Stable & Low noise |
| Customization | Reeling speed, rope length/diameter, operation mode, mounting |
| Protection Rating | IP55 standard (IP65/IP67 waterproof options) |
| Certification | CE, ISO 9001 (optional ATEX for special environments) |
The specifications allow users to quickly understand the performance range and configuration features of the device.
| Model: 500KG | Lifting Capacity: 500 kg | Wire Rope Diameter: 8mm | Drum Speed: 117 rpm | Motor Power: 18.5kW | Rope Speed: 120 m/min |
| Model | A(Length) | B(Width) | C(Height) |
| 500KG | 963mm | 1314mm | 700mm |
This fast electric winch supports full parameter customization. According to the operational efficiency, travel distance, and load requirements of different industrial scenarios, core configurations can be precisely adjusted to create a dedicated high-speed, long-travel lifting / pulling solution.
The power of the variable-frequency braking motor and inverter parameters can be customized to adjust cable retrieval speed (higher or lower than 120 m/min) to match different operational cycles.
Motor protection levels can also be optimized with anti-corrosion, dustproof, and waterproof upgrades for harsh environments such as pickling workshops or mines.
Custom voltage options are available according to site power supply conditions (single-phase / three-phase, different voltage levels) without requiring modifications to existing power lines.
The size and structure of the extended drum can be customized, allowing rope capacity to exceed 500 meters to meet ultra-long-distance winding and pulling requirements.
Drum groove processes can be optimized to accommodate different wire rope diameters and materials, improving winding smoothness and reducing rope wear.
Drum materials can also be customized with corrosion-resistant, high-strength steel for environments such as pickling workshops and ports.
Rated load capacity can be customized according to operational requirements, and the transmission ratio of the K-series hardened gear reducer motor can be optimized to balance high-speed operation and heavy-duty pulling capability.
Wear-resistant and impact-resistant upgrades are available to improve durability during high-frequency continuous operation.
The transmission system lubrication method can also be customized for special environments such as outdoor or underground operations.
The travel range of the mechanical limit switch can be customized to precisely set upper/lower or left/right limit positions according to specific application requirements.
Additional safety protection systems can be added, including overload alarms, emergency braking, slack rope warnings, and anti-overrun protection, enhancing operational safety.
Limit signal output can also be customized for seamless integration with on-site control systems and automated operations.
The overall structural dimensions can be customized with compact or lightweight designs to fit limited installation spaces such as pickling workshops and production lines.
Installation methods can be customized (horizontal / vertical / fixed / mobile) with optional mobile pulleys or fixed bases to improve adaptability in different scenarios.
Protective structures can also be optimized with additional covers and anti-corrosion coatings for harsh industrial environments.
Our engineering team works directly with laboratory directors, system integrators, and rescue equipment specifiers to deliver fully validated solutions that meet strict performance and safety standards.
This fast electric winch is specifically designed for high-speed winding and long-travel operations, with dedicated optimization for harsh environments such as pickling workshops. Compared with standard electric winches, it offers comprehensive advantages in operational efficiency, travel capacity, stability, and environmental adaptability, making it an ideal solution for industrial high-cycle and long-distance lifting / pulling operations.
Ready to integrate intelligent lifting into your project?
Contact our technical specialists today for detailed specifications, customization guidance, and a customized quotation. We typically respond within 24 hours with engineered recommendations tailored to your load, control, and integration needs.
1. Under the 120 m/min high-speed operation, what is the rated load capacity? Can heavy-load configurations be customized?
Under the standard 120 m/min high-speed configuration, the equipment meets typical industrial light-to-medium load requirements. For applications requiring high speed with heavy loads, motor power and reducer transmission ratios can be upgraded to increase rated load while maintaining high-speed operation.
2. The standard rope capacity is 500 meters. Can it be customized for longer capacity? Will winding be smooth?
Yes. The extended drum size can be customized to exceed the 500-meter rope capacity limit. Meanwhile, optimized drum groove processing and rope arrangement structures ensure smooth winding and unwinding without jamming or rope disorder.
3. Can the equipment be used directly in pickling workshops? Is corrosion protection applied?
Yes. The equipment is designed specifically for harsh environments such as pickling workshops. The body is treated with professional anti-corrosion coatings, and core components feature sealed protection to resist corrosive media and ensure long-term stable operation.
4. How accurate is the mechanical travel limit switch? Can it be integrated with a PLC control system?
The standard mechanical travel limit switch provides precise positioning and meets conventional industrial limit requirements. It can also be customized with limit signal output modules for seamless integration with on-site PLC control systems, enabling synchronized limit signals for automated operations.
5. What is the speed regulation range of the variable-frequency braking motor? Can a fixed operating speed be customized?
The motor is driven by an inverter and supports stepless variable frequency speed regulation, with a speed range of 0–120 m/min. It can also be configured with a fixed commonly used operating speed according to customer preferences.6. How does the equipment perform in continuous operation? Will long-term high-speed operation cause overheating?
Both the variable-frequency braking motor and the K-series reducer motor feature optimized heat dissipation designs, supporting 24-hour continuous high-speed operation without overheating shutdown. The motor is also equipped with overheat protection to ensure long-term operational stability.
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