HomeProducts[Industrial / Heavy-duty] 380V High-power Lifting / Traction WinchesCustomizable Servo Winch · Industrial Integration · PLC Control

Customizable Servo Winch · Industrial Integration · PLC Control

The servo winch is equipped with an advanced servo motor drive system combined with PLC intelligent programmable control, enabling precise speed regulation and accurate position control. It is paired with a K series hardened gear reducer, ensuring stable operation and low noise even under heavy-load conditions. The drum is connected to the reducer through a transmission shaft, allowing long-distance power transmission and making the system suitable for various complex installation environments. The equipment is also fitted with a four-point limit switch, which allows flexible setting of upper and lower travel positions to ensure safe and reliable operation.

2D diagrams clearly illustrate the equipment’s layout and core structure.

Customizable Servo Winch · Industrial Integration · PLC Control - 1

Key Features & Benefits

  • 1. Servo Drive + PLC Control:
    Enables intelligent speed regulation and precise positioning, ensuring accurate and reliable operation.
  • 2. K Series Hardened Gear Reducer:
    High transmission efficiency with quiet operation and long service life.
  • 3. Drive Shaft Structure Design:
    Supports long-distance power transmission, allowing more flexible equipment layout.
  • 4. Four-Point Limit Control System:Multiple position settings prevent over-lifting or over-releasing, ensuring safe operation.

Technical Specifications

ParameterSpecification
Load Capacity250kg-8000kg (customizable)
Rated Voltage220–380V AC, single-phase or three-phase
Drive SystemDriven by a servo motor
ReducerK Series hardened gear reducer
Drum TypeDual grooved drum for orderly rope arrangement
Drive Shaft StructureSupports long-distance power transmission.
Safety FeaturesFour-point adjustable height limit switches
Noise LevelStable & Low noise
Control OptionsPendant, remote, or integrated PLC interface
CustomizationReeling speed, rope length/diameter, operation mode, mounting
Protection RatingIP55 standard (IP65/IP67 waterproof options)
CertificationCE, ISO 9001 (optional ATEX for special environments)

The specifications allow users to quickly understand the performance range and configuration features of the device.

Model: 600KG  Lifting Capacity: 600 kgWire Rope Diameter: 6 mmDrum Speed: 13 rpmMotor Power: 0.85 kWRope Speed: 4.8 m/min
ModelA(Length)B(Width)C(Height)
600KG1260mm280mm560mm

Ideal Applications

  • 1. Industrial Equipment Integration:Used for traction and lifting in industrial equipment such as automated production lines, intelligent warehousing systems, metallurgical machinery, and construction machinery, enabling precise coordinated motion control between equipment.
  • 2. Precision Machining Applications:Suitable for workpiece transfer and mold lifting in machining centers and CNC machine tools, meeting the requirements for high-precision positioning and smooth operation.
  • 3. Intelligent Logistics And Warehousing:Applied in cargo lifting and traction for automated storage systems, stacker cranes, and sorting lines, enabling intelligent speed control and precise positioning.
  • 4. Building Facade And High-Altitude Operations:Used for heavy-load traction and positioning in curtain wall installation and high-altitude equipment maintenance, ensuring precise and safe operation.
  • 5. Port And Dock Light-Duty Operations:Suitable for lifting and transferring small container accessories and precision cargo, meeting installation requirements that involve long-distance power transmission.
  • 6. Special Equipment Integration:Used as a core traction component for lifting platforms, intelligent parking systems, and testing equipment, ensuring stable operation and precise limit control.

Fully Customizable Solutions

According to customers’ actual operational needs, working environments, and application requirements, we provide personalized design from power configuration to structural details, delivering a one-stop customized solution.

  • 1. Power And Control Customization:Servo motor power parameters can be customized to match different traction and lifting load requirements. PLC programming logic can be individually developed to integrate with the customer’s existing equipment control system, enabling customized speed regulation and positioning programs. Remote control, touch screen control, and other operation modules can also be added to enhance equipment intelligence.
  • 2. Transmission And Structure Customization:The drive shaft length and specifications can be customized to meet long-distance power transmission requirements in different installation environments. Drum size and installation methods can be designed according to the layout of supporting equipment, enabling horizontal or vertical installation to improve site adaptability. Gear reducer parameters can also be optimized to meet special operating conditions such as high load or high-speed transmission.
  • 3. Limit And Safety Customization:The detection accuracy of the four-point limit system can be customized to meet ultra-precise positioning requirements. Multiple safety protection devices can be added, including overload protection, emergency braking, slack rope alarms, and over-travel warnings to enhance operational safety. Limit signal output methods can also be customized for seamless integration with the customer’s control system.
  • 4. Integration And Compatibility Customization:Connection components can be customized according to the interface specifications of the customer’s equipment to achieve fast and seamless integration. Voltage and power supply types can also be customized to meet different regional and site power conditions.

The overall equipment dimensions can be tailored to support compact and integrated equipment solutions. Our engineering team works directly with laboratory directors, system integrators, and rescue equipment specifiers to deliver fully validated solutions that meet strict performance and safety standards.

Why Choose Our Servo Winch?

Compared with conventional winches and similar servo winch products, our equipment delivers strong competitive advantages in core components, operational performance, structural design, and system adaptability.

  1. Intelligent and precise control, more reliable operation
  2. High-end transmission configuration, more stable operation
  3. Flexible structural design, easier installation
  4. Multiple safety protections, more secure use
  5. Comprehensive customization, more precise adaptation
  6. Industrial-grade quality, greater durability

Ready to integrate intelligent lifting into your project?
Contact our technical specialists today for detailed specifications, customization guidance, and a customized quotation. We typically respond within 24 hours with engineered recommendations tailored to your load, control, and integration needs.

Frequently Asked Questions (FAQ)

1. What Control Accuracy Can This Servo Winch Achieve?
The equipment is equipped with a servo drive and PLC programmable control system. The standard positioning accuracy can reach millimeter-level precision. Higher precision control modules can be customized according to specific operational requirements. The exact accuracy parameters can be determined after discussing the application conditions with our engineers.

2. Can The Equipment Be Integrated With Our Existing PLC Control System?
Yes. We can customize the control interface and signal output according to the model and communication protocol of the customer’s existing PLC control system. This allows seamless integration and coordinated operation with the current system without requiring replacement of the existing control platform.

3. What Is The Operating Noise Level? Is It Suitable For Low-Noise Environments?
The equipment is equipped with a K series hardened gear reducer, which ensures low friction and minimal vibration during transmission. The operating noise is maintained within industrial low-noise standards. Optional vibration reduction and sound insulation components can also be added to further reduce noise, making it suitable for precision machining and other quiet working environments.

4. What Is The Maximum Customizable Length Of The Drive Shaft? Can It Support Long-Distance Power Transmission?
The drive shaft can be customized according to specific requirements. The standard customizable length can cover most industrial installation environments requiring long-distance power transmission. For ultra-long transmission distances, the shaft material and structural design can be optimized. Our engineers will provide customized solutions based on the installation distance to ensure transmission efficiency and stability.

5. Is This Equipment Suitable For Heavy-Duty Applications? What Is The Maximum Load Capacity?
The equipment is designed for industrial heavy-duty applications. There is no fixed rated load, as the servo motor, gear reducer, and rope system can be customized according to the customer’s load requirements. It can be configured to handle loads ranging from several tons to dozens of tons depending on the application.

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