Dual Drum Synchronous Electric Winch - T-type Layout, Variable Frequency Speed Regulation, Safety Braking

2D diagrams clearly illustrate the equipment’s layout and core structure.

Key Features & Benefits

• 1. Driven by K Series Hardened Tooth Surface Reducer
• Enables the winch to feature high strength, long service life and low noise, delivering stable power output.
• 2. Variable Frequency Brake Motor
• Supports variable frequency speed regulation of the winch for smooth and soft start-up and operation.
• 3. Electromagnetic Braking Structure
• Provides reliable braking capacity for the winch and improves the safety level of shutdown.
• 4. T-type Dual Drum Layout
• Boasts a compact and aesthetic structure, excellent synchronous performance of dual drums, and smaller space occupation.
• 5. Reciprocating Lead Screw Rope Arranger
• Realizes automatic and orderly arrangement of steel wire ropes on the winch drum, improving winding efficiency and stability.
• 6. Drum Spring Press Roller Design
• Effectively prevents steel wire rope from slackening, derailing and tangling, enhancing reliability during long-term operation.

Technical Specifications

The specifications allow users to quickly understand the performance range and configuration features of the device.

Ideal Applications

·  Industrial Automated Production Lines: Synchronous traction and station transfer of heavy workpieces and large accessories in automated production lines. The precise synchronization of dual drums prevents workpiece tilting, and variable frequency speed regulation adapts to the operation requirements of different beat speeds of the production line.

·  Construction Engineering Hoisting: Synchronous lifting and installation of building facade components, light curtain walls and steel structure accessories. The compact structure is suitable for narrow spaces in construction, and safety braking ensures the safety of high-altitude operations.

·  Light-duty Operations in Ports and Docks: Synchronous traction and displacement of small containers and materials in docks. The anti-tangling structure ensures that steel wire ropes run without jamming during long-term and high-frequency use, and low-noise operation is suitable for port working environments.

·  Heavy-duty Transfer in Warehousing and Logistics: Synchronous lifting and handling of heavy goods in large three-dimensional warehouses and open storage yards. High-torque power output meets heavy-duty requirements, and orderly rope arrangement is adapted to long-distance rope retraction and release operations.

·  Precision Equipment Assembly: Assembly positioning and traction of large machine tools and high-end intelligent equipment. Variable frequency soft start and stop avoid impact on precision components, and dual drum synchronization ensures assembly accuracy.

Fully Customizable Solutions

This dual drum synchronous electric winch supports full-parameter and multi-dimensional personalized customization. According to the traction/lifting requirements, installation space, power supply conditions and operation modes of different industrial scenarios, the core configuration and structural design can be accurately adjusted to create an exclusive high-synchronization, high-stability and high-safety electric traction/lifting solution.

1. Power and Speed Regulation Customization

The power and torque parameters of the variable frequency brake motor can be customized to adapt to different load requirements from light traction to heavy lifting. At the same time, the variable frequency speed regulation range is optimized, and exclusive operation gears and start-stop speeds are customized to achieve more refined speed control. The transmission ratio of the K Series Hardened Tooth Surface Reducer can be adjusted according to the usage scenario, balancing power output efficiency and operation quietness to meet the requirements of low-noise working environments.

2. Drum and Rope Customization

The size and rope capacity of the T-type dual drums can be customized according to the traction/lifting distance to adapt to the retraction and release requirements of steel wire ropes of different lengths. At the same time, the drum rope groove technology is optimized to improve the coordination with the rope arranger. The specifications of steel wire ropes (diameter, material: high strength/wear-resistant/anti-corrosion) can be customized to match different loads and working environments (such as high salt spray in ports, high dust in mines), extending the service life of ropes. The spacing and layout of the dual drums can be adjusted to further enhance the stability of synchronous operation.

3. Rope Arrangement and Anti-slack Rope Customization

The lead screw parameters and running speed of the reciprocating lead screw rope arranger can be customized according to the steel wire rope specifications to ensure precise matching with the rope retraction and release speed and improve the efficiency of orderly rope arrangement. The pressure parameters of the spring press roller can be customized to adapt to steel wire ropes of different diameters and toughness, enhancing the effect of preventing rope slackening, derailing and tangling. The press roller material can also be upgraded to a high-wear-resistant type for high-frequency operations. An auxiliary rope arrangement structure can be added to form double anti-tangling protection, adapting to long-distance and multi-layer winding working conditions.

4. Braking and Safety Customization

The braking sensitivity and locking force of the electromagnetic braking structure can be optimized to adapt to the braking requirements of different loads and improve the safety level of emergency shutdown and static state. Multiple safety protection devices can be added, such as overload alarm, stroke limit and rope slack early warning, to realize all-round monitoring of equipment operation and avoid various operational risks. A braking signal output module can be customized to achieve seamless connection with the on-site PLC control system, adapting to automated operations.

5. Power Supply and Operation Customization

According to on-site power supply conditions, a single-phase/three-phase AC power supply system (e.g., single-phase 220V, three-phase 380V) can be customized, which can be directly connected to the on-site power supply without modifying the power supply lines. The operation mode can be customized with the addition of wireless remote control, touch screen control and remote monitoring functions to realize flexible operation and real-time status monitoring of the equipment, adapting to scenarios such as automated production lines and high-altitude operations. The operation panel can be simplified and exclusive operation buttons can be customized to improve operational convenience.

Our engineering team works directly with laboratory directors, system integrators, and rescue equipment specifiers to deliver fully validated solutions that meet strict performance and safety standards.

Why choose our dual drum variable frequency winch?

This dual drum synchronous electric winch takes precise synchronization, stability, high efficiency, safety and reliability as its core design philosophy, and integrates core technologies such as T-type dual drum layout, variable frequency speed regulation and multiple anti-tangling structures. Compared with ordinary electric winches, it forms an all-round core advantage in synchronization precision, operation stability, working condition adaptability and safety protection, making it the preferred equipment for industrial synchronous traction/lifting operations.

1. T-type dual drum layout for more precise synchronization and more compact structure

2. Variable frequency braking + hardened tooth surface reducer for stable power and flexible speed regulation

3. Double anti-tangling design for smoother rope retraction and release and more durable ropes

4. Electromagnetic braking structure for greater safety and more reliable shutdown

5. Industrial-grade high quality for adaptability to multiple working conditions and stronger durability

6. Full-dimensional customization capability for close fit with actual needs and wider adaptability

7. Low-noise operation for adaptability to multiple environments and better experience

Frequently Asked Questions (FAQ)

1. What is the dual rope synchronization precision of this dual drum synchronous electric winch? Can it meet the requirements of high-precision assembly?

The equipment adopts an exclusive T-type dual drum layout + precision linkage design, with the dual rope synchronous operation precision reaching the millimeter level. The retraction and release length and speed are completely consistent, with balanced stress and no shaking, which can perfectly meet the operation requirements with extremely high synchronization requirements such as the assembly of large precision equipment and the precise positioning of stage equipment.

2. What is the range of variable frequency speed regulation? Can it realize stepless speed regulation and soft start and stop?

The variable frequency brake motor equipped on the equipment supports full-process stepless speed regulation, and the speed regulation range can be customized and optimized according to the customer's operation needs. It is also standard equipped with soft start and stop function, with stable start and stop process without impact, which can effectively avoid damage to precision components and fragile workpieces, and adapt to various refined operations.

3. Can the cooperation of the reciprocating lead screw rope arranger and the spring press roller adapt to the multi-layer winding working condition of steel wire ropes?

Yes. The reciprocating lead screw rope arranger and the spring press roller have been optimized for multi-layer winding adaptation. The rope arranger can automatically adjust the rope arrangement position according to the number of drum winding layers, and the spring press roller is always close to the steel wire rope. Even for multi-layer winding, it can ensure orderly arrangement, effectively prevent rope slackening and tangling, and adapt to the multi-layer winding working condition of long-distance rope retraction and release.

4. Can the electromagnetic braking structure achieve effective locking after power failure? Is additional power supply required?

The electromagnetic braking structure of the equipment adopts a mechanical + electromagnetic double locking design. In case of sudden power failure, it can realize mechanical self-locking immediately without additional power supply, firmly locking the drum, effectively preventing workpiece sliding and equipment displacement until manual reset and unlocking, ensuring the whole-process safety of equipment and operation.