HomeProductsHeavy-Duty Integrated Hose and Cable Reeling System (Load: 80kg - 8000kg)

Heavy-Duty Integrated Hose and Cable Reeling System (Load: 80kg - 8000kg)

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Engineered for the extreme demands of Mining, Port Logistics, and Industrial Automation, this multifunctional reeling machine is the ultimate solution for complex media transmission. It replaces the need for multiple independent reels by integrating Power, Data, and Pneumatics into a single, compact unit.

Capable of handling loads up to 8000kg, this system simultaneously manages two hoses, one power cable, and one wire rope. It features a revolutionary Differential Speed Synchronization design, ensuring that the load-bearing wire rope takes the strain while delicate hoses and cables remain tension-free, significantly extending their operational life.

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Heavy-Duty Integrated Hose and Cable Reeling System (Load: 80kg - 8000kg) - 1

Core Technologies & Benefits

  • 4-in-1 Integrated Reeling Solution Maximize efficiency and save valuable installation space. This system allows for the simultaneous payout and retrieval of:
    • 2 x Hoses (Air/Fluid)
    • 1 x Electric Cable (Power/Control)
    • 1 x Steel Wire Rope (Load Bearing)
  • Hybrid Multi-Slip Ring System Equipped with a high-performance rotary joint that combines:
    • Dual-Channel Pneumatic Slip Rings: For stable transmission of compressed air or fluids.
    • Electrical Slip Rings: For uninterrupted power and signal supply. This ensures all media are transmitted synchronously during 360° continuous rotation without twisting.
  • Intelligent Differential Speed Synchronization The Secret to Cable Longevity. Our proprietary drive logic ensures the wire rope bears the main mechanical load. The hose and cable reels operate at a slightly faster differential speed, ensuring they remain in a "relaxed" state (zero tension) during retrieval. This prevents stretching, leakage, and insulation damage.
  • Precision Level Winding (Spooling) Customized pressing rollers are engineered specifically for the different diameters of the hoses, cables, and ropes. This "Differentiated Rope Pressing Structure" guarantees that all four lines are spooled neatly and orderly, even under varying speeds.

Technical Specifications

FeatureSpecification
Rated Load80kg to 8000kg (Customizable)
Media Capacity2 Hoses + 1 Electric Cable + 1 Wire Rope
Slip Ring TypeIntegrated Electrical + Dual Pneumatic/Hydraulic
Drive TechnologyDifferential Speed Synchronized Control
Power Supply1-Phase / 3-Phase AC (User Selectable)
Cable ManagementAutomatic Multi-Track Level Winding
ProtectionTension-Free Protection for Hoses/Cables
Application EnvironmentUnderground Mining, Port Shore Power, Factory Automation
Model：80kgRated load：80kgWire rope diameter：5mmMotor power：0.75kw
Average rope speed：Small drum (wire rope): 7.3 m/min Large drum (hose): 7.65 m/minDrum speed：15rpm  
ModelA(Length)B(Width)C(Height)
80kg1280mm548mm692mm

Typical Applications

  1. Mining & Tunneling: Supplying power and air to drilling jumbos or inspection robots where a single safety cable bears the weight.
  2. Port Shore Power (AMP): Managing heavy shore power cables alongside data lines and pneumatic locking controls for docked vessels.
  3. Industrial Automation: Multi-axis gantry systems requiring synchronized air and power feed.
  4. Material Handling: Grabs and lifting magnets that require hydraulic/pneumatic actuation plus electrical control.

Customization Services

We build the reel to fit your workflow. Customization options include:

  • Dimensioning: Tailored drum sizes for specific cable/hose lengths.
  • Speed Control: Variable Frequency Drive (VFD) integration for precise speed matching.
  • Slip Ring Channels: Add fiber optic or ethernet channels for high-speed data.

Need a complex umbilical solution? Contact Our Engineering Team for a Technical Proposal

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