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Custom Servo Winch Manufacturer

Designed for demanding professional environments that require exceptional accuracy, intelligence, and durability, our servo dual-drum winch delivers outstanding high precision servo winch performance through advanced servo winch motor technology and fully programmable winch servo functionality via integrated PLC control. With load capacities from 100kg to 8,000kg and flexible 220–380V single-phase or three-phase power compatibility, this industrial servo winch is the preferred choice for laboratories, equipment OEM integration, and specialized rescue operations.

 

The digital servo winch system features a K-Series helical gear reducer for smooth, low noise servo winch operation and high torque winch servo output. Dual grooved drums ensure neat, wear-resistant spooling, while a four-point adjustable height limit switch provides multi-level safety protection. Every aspect—from servo winch drum design to servo winch spool management and servo winch programming—is engineered for intelligent, repeatable performance in critical applications.

2D diagrams clearly illustrate the equipment’s layout and core structure.

Custom Servo Winch Manufacturer - 1

Key Features & Benefits

  • Advanced Servo Drive & PLC Intelligence
    Full servo winch controller with programmable winch servo capabilities enables precise speed, position, and operation mode control – ideal for automated lab testing and OEM system integration.
  • High Torque & Smooth Power Delivery
    Robust winch servo motor paired with helical gear reducer delivers high torque winch servo performance with minimal vibration and low noise servo winch characteristics.
  • Dual Grooved Drum Design
    Precision-engineered servo winch drum and servo winch spool with rope grooves automatically arrange steel wire rope, preventing tangles and extending rope life.
  • Enhanced Safety Systems
    Winch servo with limit switch configuration includes four-point adjustable upper/lower limits for reliable overload and position protection.
  • Heavy Duty Yet Flexible Construction
    Built as a true heavy duty servo winch with custom servo winch options for reeling speed, rope length, drum diameter, and environmental protection (including waterproof servo winch variants).
  • Precision Control Throughout
    Full precision control servo winch capability supports complex sequences and synchronization in multi-unit installations.

Technical Specifications

ParameterSpecification
Load Capacity100kg – 8,000kg (customizable)
Rated Voltage220–380V AC, single-phase or three-phase
Drive SystemAdvanced servo motor with PLC programmable control
ReducerK-Series helical bevel gear reducer
Drum TypeDual grooved drum for orderly rope arrangement
Rope SpoolingAutomatic groove-guided, anti-tangle
Safety FeaturesFour-point adjustable height limit switches
Noise LevelLow noise operation (<70dB typical)
Control OptionsPendant, remote, or integrated PLC interface
CustomizationReeling speed, rope length/diameter, operation mode, mounting
Protection RatingIP55 standard (IP65/IP67 waterproof options)
CertificationCE, ISO 9001 (optional ATEX for special environments)

The specifications allow users to quickly understand the performance range and configuration features of the device.

Model: 500KG  Lifting Capacity: 500 kgWire Rope Diameter: 6 mmRope Length: 11 mMotor Power: 1.1 kWGear Ratio: 56.83:1
Rope Speed: 11 m/minDrum Rope Capacity: 5 m    
ModelA(Length)B(Width)C(Height)
500KG1367mm339mm245mm

Ideal Applications

  • Laboratory & Scientific Testing – synchronized lifting, precise positioning, automated test rigs
  • OEM Equipment Integration – seamless incorporation into production lines, robotic systems, and specialized machinery
  • Specialized Rescue & Recovery – controlled extraction, emergency deployment, and field operations requiring reliable precision control servo winch performance
  • Industrial Automation – multi-axis synchronization and programmable sequences

Fully Customizable Solutions

We specialize in tailoring each custom servo winch to your exact requirements:

  • Speed and torque profiles via servo winch programming
  • Rope and drum specifications for optimal servo winch spool performance
  • Control integration (Modbus, Profinet, Ethernet/IP)
  • Environmental adaptations including waterproof servo winch builds
  • Mounting configurations (fixed base, overhead, portable frame)

Our engineering team works directly with laboratory directors, system integrators, and rescue equipment specifiers to deliver fully validated solutions that meet strict performance and safety standards.

Why Choose Our Servo Winches?

  • Proven reliability in high-precision industrial and rescue applications worldwide
  • Superior high precision servo winch accuracy reduces cycle times and improves process control
  • Comprehensive pre-sales technical consultation and rapid prototyping
  • Competitive lead times with full documentation and after-sales support

Ready to integrate intelligent lifting into your project?
Contact our technical specialists today for detailed specifications, customization guidance, and a customized quotation. We typically respond within 24 hours with engineered recommendations tailored to your load, control, and integration needs.

Frequently Asked Questions (FAQ)

1. What makes the Servo Dual-Drum Winch suitable for high-precision laboratory and automation applications?
Our high precision servo winch is driven by an advanced servo winch motor combined with full programmable winch servo functionality through an integrated PLC controller. This servo winch controller enables exact speed, position, and multi-step sequence control, making it ideal for synchronized lifting, test rigs, and automated equipment in laboratory environments where repeatability and precision control servo winch performance are critical.

2. How does the programmable control work, and can I customize the operation modes?
Yes — the programmable winch servo system supports full servo winch programming via standard PLC interfaces. You can customize reeling speed, acceleration/deceleration profiles, position stops, and complex operation modes (e.g., synchronized dual-drum payout or timed sequences). This flexibility is perfect for OEM integration and special rescue equipment requiring intelligent, repeatable performance. Contact our engineers for Modbus, Profinet, or custom logic integration.

3. What safety features does this industrial servo winch include to ensure reliable operation?
The system features a winch servo with limit switch configuration, including a four-point adjustable height limit switch with independent upper and lower limits for multi-level protection against overload or over-travel. Combined with the high torque winch servo and electromagnetic holding capability, plus optional waterproof servo winch upgrades, it delivers safe, dependable performance in demanding rescue, lab, or industrial settings.

4. Is the winch compatible with three-phase power, and what about noise levels in quiet environments like labs?
Absolutely — it supports 220–380V single-phase or three-phase power systems for broad industrial compatibility. Thanks to the K-Series helical gear reducer, the low noise servo winch design keeps operational noise typically below 70dB, making it highly suitable for noise-sensitive laboratory testing, research facilities, and precision equipment integration.

5. Can this heavy duty servo winch be fully customized for my specific load, rope, and mounting requirements?
Yes, as a true custom servo winch, we offer extensive tailoring including load capacity fine-tuning (up to 8,000kg), servo winch drum and servo winch spool dimensions, rope length/diameter/groove specs, environmental protection (e.g., IP65/IP67 waterproof servo winch), mounting options (fixed, overhead, portable), and more. Our team collaborates directly with lab managers, system integrators, and rescue equipment specialists to deliver optimized solutions.

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