HomeProductsIntelligent Industrial Servo Winch System (Closed-Loop Control)

Intelligent Industrial Servo Winch System (Closed-Loop Control)

This servo winch, custom-developed for Harbin Institute of Technology, features ahigh-performance Delta servo motor as its core drive. Equipped with an automatic rope arranger and rope pressing device, it ensures efficient payout and stable retrieval of the rope, effectively preventing tangling even under slack conditions. The integrated system includes a length-measuring encoder and force sensor to monitor rope length, speed, and tension in real time. Critical data is fed back to the PLC control system, enabling intelligent operation and precise process control. This device is widely used in high-precision experimental applications such as humanoid robot testing fixtures.

The product can be customized according to cable retrieval speed, rope length, and operating mode, and is compatible with both single-phase and three-phase AC power systems for user selection.

  1. Servo drive system:Fast response and high precision ensure smooth rope payout.
  2. Automatic rope arrangement Pressing system:Orderly rope arrangement prevents tangling and knotting, enhancing system stability.
  3. Length-measuring encoder and densor:Accurately monitors rope length, speed, and tension, with real-time feedback on operational status.
  4. Supports PLC automatic control:Real-time data acquisition meets the automation requirements of complex testing procedures.
  5. Customized development:Tailored for the humanoid robot testing scenarios at Harbin Institute of Technology, offering strong adaptability.
Intelligent Industrial Servo Winch System (Closed-Loop Control) - 1

Technical & Design Advantages

  • 🚀 Precision Servo Drive System
    • At the heart of the unit is a high-performance Delta winch servo motor. Unlike standard AC motors, this system offers fast response milliseconds latency and high precision, ensuring ultra-smooth rope payout and retrieval without jitter.
  • 🧠 Intelligent PLC Control & Feedback
    • This is a fully programmable winch servo system. Integrated with a length-measuring encoder and force sensor, it feeds critical data (speed, tension, position) back to your PLC control system in real-time, enabling complex automation logic.
  • 🔄 Advanced Rope Management (Anti-Tangle)
    • Equipped with an Automatic Rope Arranger and Pressing Device. This guarantees orderly spooling and prevents tangling or knotting, even when the rope is under slack conditions (zero tension), significantly enhancing system stability.

Specifications

FeatureSpecification Details
Product NameIndustrial Servo Winch / Precision Electric Hoist
Rated Load200 lbs, 1000 lbs, 5000 lbs, up to 12,000 lbs (Customizable)
Voltage220V Single-Phase / 380V 3-Phase (AC Powered)
Motor TypeDelta Servo Motor (High Torque & Speed)
SensorsEncoder (Position/Speed) + Load Cell (Tension)
Rope SystemAutomatic Arranger + Pressing Mechanism
ControlPLC Compatible (Modbus/EtherCAT/Analog)
Model:500kgRated pulling force :500kgRope diameter:8mm (Stainless steel)Motor power:1.3kw
Self-weight:115kgDrum speed :12.5rpmAverage rope speed:5m/min 
ModelA(Length)B(Width)C(Height)
500kg581mm600mm414mm

Target Applications

  • 🤖 Humanoid Robot Testing Fixtures
    • Provides dynamic gravity compensation and fall protection. The high speed electric winch response protects expensive robot prototypes during walking or balancing tests.
  • 🎭 Stage Machinery & Automation
    • Perfect for flying scenery or lighting where noise control and positional accuracy (mm-level) are critical.
  • 🏭 Precision Assembly & Material Handling
    • Used in aerospace or automotive lines for material transport and positioning, where delicate components require monitored tension to prevent damage.

Custom Development

"Tailored to Your Testing Protocols" We understand that standard winches cannot meet the demands of laboratory or precision manufacturing.

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