Large Industrial Winch 5000kg R-Series Gear Motor 315m Rope | KLD

A large industrial winch for mine shaft material lifting. It uses an R-series industrial geared motor in an inline (一字) layout, an electromagnetic brake, and a modular structure for easier service and disassembly. The case configuration lifts 5000 kg with a Ø20 mm steel wire rope and a drum capacity of 315 m.

Quick Specs

Model: 5000KG  |  Lifting weight: 5000 kg  |  Motor power: 22 kW
Gear ratio: 110.03:1  |  Reducer output speed: 13 r/min  |  Rated output torque: 14884 N·m

Application Scenarios and Applicable Boundaries

- Mine shaft material lifting (矿山升井吊料) — the case configuration is built for this duty, with 5000 kg lifting weight and a 315 m drum capacity.
- Long-travel lifting — 315 m of rope capacity supports long lifting runs; the working travel should be confirmed against the actual shaft depth.
- High-intensity industrial use — R-series industrial geared motor selected for continuous heavy duty.
- Installations where holding the load matters — the electromagnetic brake responds when the drive stops.
- Sites that need service access — modular design is intended to simplify repair and disassembly, which helps reduce downtime.

Boundary: the case configuration is 5000 kg, 22 kW, gear ratio 110.03:1, output torque 14884 N·m, rope speed 13–21 m/min, rope Ø20 mm, drum capacity 315 m, net weight 1660 kg. This is a reference configuration. Confirm the required lifting weight, rope speed range, rope diameter and length, drum capacity, duty class, power supply, control mode, brake torque, limit devices and mounting interface before ordering. Note: the drawing does not state an ingress protection class, working class (e.g. M-grade), or the rope construction (e.g. 6×37).

Features Benefits

R-series industrial geared motor — selected for high efficiency and durability, so the unit is suited to high-intensity continuous duty in industrial environments.
Inline layout — motor, reducer and drum share one axis line. This saves space on the foundation, and the symmetrical arrangement supports stability and helps reduce vibration under heavy load.
Long travel with fast winding — the case configuration provides a drum capacity of 315 m and a rope speed of 13–21 m/min, which supports long lifting runs and shorter cycle times.
Long travel with fast winding — the case configuration provides a drum capacity of 315 m and a rope speed of 13–21 m/min, which supports long lifting runs and shorter cycle times.

Complete Technical Specifications

Size Installation and System Interface

Outline (case 5000KG): A 1819 × B 700 × C 835 mm.
Layout: inline — motor + R-series reducer at one end, drum in the middle, supported by plummer blocks on a fabricated base frame.
Mounting: base frame with 8 mounting holes (drawing annotation)the hole pattern coordinates are not given on the arrangement drawing — confirm on the approved drawing.
Rope exit: confirm the required rope exit direction and lead/guide arrangement for the shaft layout.
Electrical: 22 kW geared motor with electromagnetic brake; confirm supply voltage, phase, frequency, starting method and control circuit.
Brake: electromagnetic brake; confirm the required brake torque and the holding duty.
Lubrication & service: confirm grease/oil type and service intervals for the geared motor and plummer blocks per the manual.

Control Safety and Protection

- Brake: electromagnetic brake system — responds when the drive stops, which helps reduce the risk of load drift.
- Motor: R-series industrial geared motor, 22 kW, rated output torque 14884 N·m — chosen for heavy continuous duty.
- Structure: inline layout on a fabricated base with plummer blocks — symmetric arrangement supports stability and helps reduce vibration under load.
- Serviceability: modular design allows assemblies to be removed separately, which helps reduce downtime.
- Recommended to confirm: duty classification, brake torque and holding requirement, upper/lower limit switches, overspeed protection, slack-rope detection, emergency stop, and the electrical protection and earthing for the site.
- Optional: pulley, limit switch, grooved drum, drum divider flange, manual emergency crank, VFD control panel, encoder with main-shaft limit switch, pendant remote control, rope follower, winding device, slack-rope switch, slip ring, class certificates (LRS / BV / ABS / DNV GL).

Customization Options and Engineering Process

Configured around your operating conditions — Share the required line pull, rope travel and diameter, operating speed, duty cycle, power supply, installation envelope and environment. KLD will review the application and provide a proposed configuration, technical drawing and quotation for approval. Free 3D design models are provided for different scenarios.
Requirements → Concept → Drawing & Quotation → Approval → Production & Test → Delivery

Standards Testing and Quality

The company operates an ISO 9001 quality management system. CE conformity documents (LVD, EMC) are available for applicable configurations on request.

Factory testing follows the approved technical specification for each configured unit and may include: no-load run, rated-load operation, brake function, independent-motor control verification, limit and encoder function checks. Available documentation may include dimensional drawings, electrical diagrams, inspection records and functional test results, depending on project scope.

Engineering Cases

a mine operator needed a heavy winch for shaft material lifting, with a long lifting travel, fast winding to shorten the cycle, and reliable braking to hold the load.

Technical Data Download

Downloads:
- Product Datasheet (PDF)
- General Arrangement Drawing (PDF)
- Installation & Operation Manual (PDF)
- Request CAD / Electrical Drawing

Delivery Packaging and Lifecycle Support

Most winches are custom-made products; lead time is confirmed after technical approval and order review. Project support can include configuration review, drawing approval, factory testing, export packaging, remote commissioning support and recommended spare parts. On-site measurement and installation support are available for applicable projects.